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Introduction to Rigid-Flex Boards

Date: 2025-07-25

Introduction to Rigid-Flex Boards

Basic Definition and Feature Integration
As a key component in electronic circuit connections, rigid-flex boards are circuit boards formed by combining flexible printed circuits (FPC) and rigid printed circuits (PCB) through processes such as lamination in accordance with specific technical requirements. They skillfully integrate the flexibility and bendability of FPC with the rigidity and structural stability of PCB. In electronic devices, they can adapt to complex spatial layouts while meeting the needs for stable signal transmission and structural support.

Structural Methods by Different Layers
Double-Layer Rigid-Flex Boards
The structure is relatively basic, adopting a combination of "1 layer of flexible board + 1 layer of rigid board". The flexibility of the flexible board allows a certain degree of bending to adapt to non-planar spaces inside the device, while the rigid board provides structural support and a stable foundation for circuit connections. The two work together to meet the needs of simple double-sided circuit layouts and spatial adaptation.

Three-Layer Rigid-Flex Boards
There are multiple structural forms:

"1 layer of flexible board + 2 layers of rigid boards": The flexible board can serve as an intermediate connection or functional layer, with rigid boards on both sides enhancing structural and circuit stability.
"2 layers of flexible boards + 1 layer of rigid board": Increasing the number of flexible board layers improves flexible adaptation capabilities, while the rigid board ensures overall structural strength.

"1 layer of rigid board + 1 layer of flexible board + 1 layer of rigid board": The flexible board is in the middle, playing a role in connection and bending transition. Rigid boards on both sides undertake different circuit functions and structural support, adapting to scenarios requiring flexible connections and multi-layer circuits.

Four-Layer Rigid-Flex Boards
Structural combinations are diverse:
"2 layers of flexible boards + 2 layers of rigid boards": With a balanced number of flexible and rigid boards, flexible boards can realize inter-layer flexible connections and spatial adaptation in multi-layer circuits, while rigid boards ensure stable circuits in each layer.

"1 layer of rigid board + 2 layers of flexible boards + 1 layer of rigid board": Rigid boards are distributed on both sides, and the middle flexible layers increase flexible expansion space.
"3 layers of flexible boards + 1 layer of rigid board": With flexible boards as the main body, supplemented by rigid boards to strengthen local structure and circuit stability, it meets designs with higher flexibility requirements, more circuit layers, and partial rigid support needs.

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Five-Layer Rigid-Flex Boards
Including various structures:
"3 layers of flexible boards + 2 layers of rigid boards": With a high proportion of flexible boards, it adapts to highly flexible, multi-layer bent spatial environments, with rigid boards distributed at intervals to provide necessary support.

"1 layer of rigid board + 3 layers of flexible boards + 1 layer of rigid board": Rigid boards are on both sides, and the middle multi-layer flexible boards can realize complex flexible connections and circuit conduction.
"2 layers of rigid boards + 1 layer of flexible board + 2 layers of rigid boards": Rigid boards serve as the main structural support, and the middle flexible board acts as the core of flexible connection, balancing structural rigidity and connection flexibility, suitable for complex circuits requiring both structural strength and flexible connections.

Six-Layer Rigid-Flex Boards
Structural methods are rich:
"2 layers of flexible boards + 2 layers of rigid boards + 2 layers of flexible boards": Flexible and rigid boards are distributed alternately, enabling flexible realization of alternating needs for flexible bending and rigid support in multi-layer circuits.
"1 layer of rigid board + 4 layers of flexible boards + 1 layer of rigid board": Rigid boards on both sides ensure the overall structural foundation, and the middle multi-layer flexible boards meet highly flexible and complex spatial circuit connections.
"2 layers of rigid boards + 3 layers of flexible boards + 1 layer of rigid board": Rigid boards are distributed at both ends and in the middle, with flexible layers reasonably arranged to adapt to circuit designs with diverse needs for structural strength and flexible connection levels.

Production Capacity Range
Currently, the company has extensive layer coverage capabilities in rigid-flex board production, capable of manufacturing 2-14 layer rigid-flex boards. This means that from simple double-layer combinations to complex 14-layer multi-structured boards, production can be carried out according to design requirements. It provides suitable rigid-flex board solutions for various electronic devices, from small consumer electronics to large industrial equipment and complex communication devices, meeting the diverse needs of different industries and products for circuit connection and spatial adaptation.
Established in 2009, our company has been deeply engaged in the production of various types of circuit boards, specializing in building solid electronic foundations and providing key support for the development of different industries. Whether you are in electronics manufacturing, intelligent equipment research and development, or other industries with circuit board needs, you can communicate with us via email at sales06@kbefpc.com. We look forward to answering your questions, customizing solutions, and sincerely inviting partners from all walks of life to consult and cooperate to explore new possibilities in the industry.











Capel manufacturing PCBs since 2009. Professional technology and high-precision Printed Circuit Boards involved in Medical, IOT, UAV, Aviation, Automotive, Aerospace, Industrial Control, Artificial Intelligence, Consumer Electronics etc..

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