2 layer aluminum PCB | Auto Led Headlight Pcb Manufacturing-Pcb Manufacturer, Rigid Flex Pcb, Flexible Pcb

2 layer aluminum PCB | Auto Led Headlight Pcb Manufacturing

Short Description:

Product Type: 2 layer Flex PCB
Applications: Car
Material: PI,Copper,adhesive，Aluminum
Line width and line spacing：0.25mm/0.2mm
Board thickness：0.2mm +/- 0.03mm
Minimum hole:0.1mm
Surface Treatment:ENIG 2-3uin

Impedance:/

Tolerance tolerance:±0.1MM

Capel’s Service:

Support Custom 1-30 Layer FPC Flexible PCB,2-32 Layer Rigid-Flex Circuit Boards,1-60 Layer Rigid PCB,HDI PCB,Reliable Quick Turn PCB Prototyping,Fast Turn SMT PCB Assembly

Industry We Service:

Medical Device, IOT, TUT, UAV, Aviation, Automotive, Telecommunications, Consumer Electronics, Military, Aerospace, Industrial Control, Artificial Intelligence, EV, etc…

How aluminum plate improves the performance and durability of 2-layer automotive LED lighting flexible PCB
-Capel with 15 years of professional technical experience-

Introducing our latest product, a 2-layer flexible PCB designed specifically for automotive LED lighting applications. This innovative product uses aluminum as the material, which significantly improves the performance and durability of the PCB.

Materials used in the construction of this flexible PCB include polyimide (PI), copper, adhesives and aluminum. The combination of these materials provides the PCB with excellent thermal conductivity, mechanical strength and corrosion resistance, making it ideal for use in automotive environments.

The line width and line spacing of the flexible PCB are 0.25mm/0.2mm, and the board thickness is 0.2mm+/-0.03mm. The design is compact, space-saving, and can be seamlessly integrated into automotive LED lighting systems. The minimum aperture diameter of 0.1mm further enhances the PCB’s versatility and suitability for LED lighting applications.

The surface treatment of the PCB is ENIG (electroless nickel plating) with a thickness of 2-3uin, which provides excellent solderability and corrosion resistance and ensures the service life of the PCB in harsh automotive environments.

One of the key features of this flexible PCB is its impedance control, which is critical for maintaining signal integrity in automotive LED lighting systems. PCB designs have precise impedance characteristics ensuring reliable and consistent performance in high frequency applications.

In addition, the aluminum material used in this flexible PCB provides significant advantages for automotive LED lighting applications. Aluminum's excellent heat dissipation properties allow LED lighting systems to operate at optimal temperatures, extending LED life and ensuring long-term reliability.

In addition, the tolerance of the flexible PCB is ±0.1 mm, ensuring the precision and accuracy of the circuit board size, which is crucial for the seamless integration of the PCB into the automotive LED lighting system.

In summary, our 2-layer flexible aluminum PCB is an ideal solution for automotive LED lighting applications, providing excellent performance, durability and reliability. This flexible PCB offers excellent thermal conductivity, precise impedance control and a compact design, making it the perfect choice for manufacturers looking to enhance the performance of automotive LED lighting systems. Partner with us today and experience the benefits of our innovative flexible PCB technology.

Capel Flexible PCB & Rigid-Flex PCB Process Capability

Category	Process Capability	Category	Process Capability
Production Type	Single layer FPC / Double layers FPC Multi-layer FPC / Aluminum PCBs Rigid-Flex PCB	Layers Number	1-30 layers FPC 2-32 layers Rigid-FlexPCB 1-60 layers Rigid PCB HDI Boards
Max Manufacture Size	Single layer FPC 4000mm Double layers FPC 1200mm Multi-layers FPC 750mm Rigid-Flex PCB 750mm	Insulating Layer Thickness	27.5um /37.5/ 50um /65/ 75um / 100um / 125um / 150um
Board Thickness	FPC 0.06mm - 0.4mm Rigid-Flex PCB 0.25 - 6.0mm	Tolerance of PTH Size	±0.075mm
Surface Finish	Immersion Gold/Immersion Silver/Gold Plating/Tin Plating/OSP	Stiffener	FR4 / PI / PET / SUS / PSA/Alu
Semicircle Orifice Size	Min 0.4mm	Min Line Space/ width	0.045mm/0.045mm
Thickness Tolerance	±0.03mm	Impedance	50Ω-120Ω
Copper Foil Thickness	9um/12um / 18um / 35um / 70um/100um	Impedance Controlled Tolerance	±10%
Tolerance of NPTH Size	±0.05mm	The Min Flush Width	0.80mm
Min Via Hole	0.1mm	Implement Standard	GB / IPC-650 / IPC-6012 / IPC-6013II / IPC-6013III

Capel manufactures customized high-precision Rigid Flexible Circuit Board / Flexible PCB / HDI PCB with 15 years of experience with our professionalism

2 Layer Flexible PCB Boards Stackup

4 Layer Rigid-Flex PCB Stackup

8 layer HDI PCBs

Testing And Inspection Equipment

Microscope Testing

AOI Inspection

2D Testing

Impedance Testing

RoHS Testing

Flying Probe

Horizontal Tester

Bending Teste

Capel provide customers customized PCB Service with 15 years of experience

Owning 3 factories for Flexible PCB&Rigid-Flex PCB, Rigid PCB, DIP/SMT Assembly;
300+Engineers Provide technical support for Pre-sales and after-sales online;
1-30 layers FPC, 2-32 layers Rigid-FlexPCB, 1-60 layers Rigid PCB
HDI Boards, Flexible PCB (FPC), Rigid-Flex PCBs, Multilayer PCBs, Single-sided PCB, Double-Sided Circuit Boards, Hollow Boards, Rogers PCB, rf PCB, Metal Core PCB, Special Process Boards, Ceramic PCB, Aluminum PCB, SMT & PTH Assembly, PCB Prototype Service.
Provide 24-hour PCB Prototyping service,Small Batches of circuit boards will be delivered in 5-7 days, Mass Production of PCB boards will be delivered in 2-3 weeks;
Industries we service: Medical Devices, IOT, TUT, UAV, Aviation, Automotive, Telecommunications, Consumer Electronics, Military, Aerospace, Industrial Control, Artificial Intelligence, EV, etc…
Our Production Capacity:
FPC and Rigid-Flex PCBs production capacity can reach more than 150000sqm per month,
PCB production capacity can reach 80000sqm per month,
PCB Assembling capacity at 150,000,000 components per month.
Our teams of engineers and researchers are dedicated to fulfilling your requirements with precision and professionalism.