Automotive Sensor FPC
Automotive Sensor FPC
  • Automotive Sensor FPC
  • Automotive Sensor FPC
  • Automotive Sensor FPC
  • Automotive Sensor FPC
  • Automotive Sensor FPC
  • Automotive Sensor FPC
  • Automotive Sensor FPC
  • Automotive Sensor FPC
  • Automotive Sensor FPC
  • Automotive Sensor FPC

Automotive Sensor FPC

A short introduction:

Type: Automotive Sensor FPC

Minimum Line Width/Line Spacing: 0.15mm/0.13mm

Number of Layers: 1 Layer

Thickness: 0.13mm

Surface Finish: Electro-Rigid Gold 30 micro inches

Capel's Services:

Support Customized 1-30 Layer FPC Flexible PCB, 2-32 Layer Rigid-Flexible Circuit Boards, 1-60 Layer Rigid PCB, Reliable Fast Turnaround PCB prototyping, rapid SMT PCB assembly

Industries we serve:

Medical devices, IoT, TUT, drones, aerospace, automotive, telecom, consumer electronics, military, aerospace, industrial control, AI, electric vehicles, etc. ......

If you have related needs, please feel free to send us an email by clicking the button below.

Type: Flexible Printed Circuit (FPC) for automotive sensors, specially designed for in-vehicle sensor systems, with excellent flexible adaptation and environmental resistance. Whether it is the chassis of the tire pressure sensor, the engine compartment temperature sensor, or the body of the collision sensor, automatic driving millimeter wave radar sensor, can be flexibly adapted to the sensor installation of the complex scene (such as narrow space, vibration environment, high and low temperature areas), to achieve the weak sensing signals (such as mV voltage signal, μA current signal) accurate conduction, to provide the ECU real-time, reliable vehicle condition data support. 2. Fine Parameters and Performance Guarantee


Minimum line width/spacing: 0.15mm/0.13mm high precision standard. This parameter is optimized for the characteristics of the sensor's weak signal: 0.15mm line width ensures that the sensing signals (such as the tire pressure sensor's pressure signal) have lower transmission loss (signal attenuation rate of ≤0.3dB/m), reducing the distortion of weak signals in transmission; 0.13mm line spacing in the limited space of the wiring to achieve independent cabling, support for the sensor power supply line, signal line, ground line transmission to avoid interference with the signal (such as power supply fluctuations), to avoid the interference with the signal (such as the power supply fluctuation of the power supply to the signal line). Power supply fluctuations on the signal interference (such as common mode noise rejection ratio ≥ 60dB), to ensure signal purity.


Layers: 1-layer structure design to achieve efficient signal transmission through minimalist structure:

Single layer adopts “signal + ground” parallel wiring to shorten the length of the signal path and reduce signal delay (transmission delay ≤ 100ns);

Simplified structure reduces production complexity and improves product consistency, especially suitable for mass-produced standardized sensors Simplified structure reduces production complexity and improves product consistency, which is especially suitable for mass-produced standardized sensors (e.g., general-purpose tire pressure sensor for passenger cars).

The single-layer design guarantees performance while significantly reducing cost, which is suitable for automotive sensors in large-scale applications.


Thickness: Only 0.13mm thin and light, perfect for the miniaturization of sensors and installation space constraints. In the car sensor “miniaturization” trend (such as diameter <20mm embedded sensors), can significantly reduce the wiring on the sensor installation space occupation, adapt to the chassis, engine compartment and other narrow areas of the wiring path; at the same time to enhance the flexibility of bending (support for the smallest bending radius R = 1mm), to adapt to the sensors along with the vibration of the body dynamic scenarios, to avoid the fatigue of wiring At the same time, it improves the flexibility of bending (supporting the minimum bending radius R=1mm, adapting to the dynamic scenario of sensor vibration with the body, and avoiding fatigue breakage of wiring.


Surface treatment: the use of electro-hard gold 30 micro-inch process (gold layer thickness ≥ 0.76μm), bringing multiple automotive-grade advantages:

hard gold layer hardness (Vickers hardness ≥ 180HV), excellent abrasion resistance, can withstand the sensor plug-connection or long-term vibration friction (insertion and removal of the life of ≥ 1,000 times without wear and tear);

gold layer of conductivity and stability, the contact resistance of ≤ 5mΩ, reducing the transmission of weak sensing signals, to ensure signal acquisition accuracy (error). To ensure the accuracy of signal acquisition (error rate ≤ 0.5%);

30 micro-inch thickened gold layer is highly corrosion-resistant, through 5000 hours of salt spray test without rust, adapt to the engine compartment oil, chassis mud and water and other harsh environments, to prolong the service life of the sensor (design life of ≥ 15 years / 200,000 kilometers).


Capel Flexible PCB & Rigid-Flex PCB Process  Capability
Category Process Capability Category Process Capability
Production Type Single layer FPC / Double layers FPC
Multi-layer FPC / Aluminum PCBs
Rigid-Flex PCB
Layers Number 1-30 layers FPC
2-32 layers Rigid-FlexPCB
1-60 layers Rigid PCB
HDI Boards
Max Manufacture Size Single layer FPC 4000mm
Double layers FPC 1200mm
Multi-layers FPC 750mm
Rigid-Flex PCB 750mm
Insulating Layer
Thickness
27.5um /37.5/ 50um /65/ 75um / 100um /
125um / 150um
Board Thickness FPC 0.06mm - 0.4mm
Rigid-Flex PCB 0.25 - 6.0mm
Tolerance of PTH
Size
±0.075mm
Surface Finish Immersion Gold/Immersion
Silver/Gold Plating/Tin Plating/OSP
Stiffener FR4 / PI / PET / SUS / PSA/Alu
Semicircle Orifice Size Min 0.4mm Min Line Space/ width 0.045mm/0.045mm
Thickness Tolerance ±0.03mm Impedance 50Ω-120Ω
Copper Foil Thickness 9um/12um / 18um / 35um / 70um/100um Impedance
Controlled
Tolerance
±10%
Tolerance of NPTH
Size
±0.05mm The Min Flush Width 0.80mm
Min Via Hole 0.1mm Implement
Standard
GB / IPC-650 / IPC-6012 / IPC-6013II /
IPC-6013III
Capel manufactures customized high-precision Rigid Flexible Circuit Board / Flexible PCB / HDI PCB with 15 years of experience with our professionalism
2 Layer Flexible PCB Boards Stackup
4 Layer Rigid-Flex PCB Stackup
8 layer HDI PCBs
Testing And Inspection Equipment
Microscope Testing
AOI Inspection
2D Testing
Impedance Testing
RoHS Testing
Flying Probe
Horizontal Tester
Bending Teste
Capel provide customers customized PCB Service with 15 years of experience
Owning 3 factories for Flexible PCB&Rigid-Flex PCB, Rigid PCB, DIP/SMT Assembly;
300+Engineers Provide technical support for Pre-sales and after-sales online;
1-30 layers FPC, 2-32 layers Rigid-FlexPCB, 1-60 layers Rigid PCB
HDI Boards, Flexible PCB (FPC), Rigid-Flex PCBs, Multilayer PCBs, Single-sided PCB, Double-Sided Circuit Boards, Hollow Boards, Rogers PCB, rf PCB, Metal Core PCB, Special Process Boards, Ceramic PCB, Aluminum PCB, SMT & PTH Assembly, PCB Prototype Service.
Provide 24-hour PCB Prototyping service,Small Batches of circuit boards will be delivered in 5-7 days, Mass Production of PCB boards will be delivered in 2-3 weeks;
Industries we service: Medical Devices, IOT, TUT, UAV, Aviation, Automotive, Telecommunications, Consumer Electronics, Military, Aerospace, Industrial Control, Artificial Intelligence, EV, etc…
Our Production Capacity:
FPC and Rigid-Flex PCBs production capacity can reach more than 150000sqm per month,
PCB production capacity can reach 80000sqm per month,
PCB Assembling capacity at 150,000,000 components per month.
Our teams of engineers and researchers are dedicated to fulfilling your requirements with precision and professionalism.
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Capel manufacturing PCBs since 2009. Professional technology and high-precision Printed Circuit Boards involved in Medical, IOT, UAV, Aviation, Automotive, Aerospace, Industrial Control, Artificial Intelligence, Consumer Electronics etc..

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CONTACT US

    Shenzhen Capel Technology Co., Ltd. +86 13670210335 sales06@kbefpc.com +86 13670210335 +86 13670210335

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